以镍包铝、镍基自熔性合金以及铝的混合粉为原料,利用激光工艺与镍、铝之间的反应合成相结合,制备了Ni-Al金属间化合物涂层.实验结果表明,涂层显微组织主要由NiAl和Ni3Al两相构成,其中NiAl相呈树枝晶形貌,Ni3 Al相有两种形态,一种沿NiAl树枝晶间呈连续网状分布,另一种在NiAl相上析出,呈细小不规则角状.与直接熔覆镍包铝相比,镍包铝中添加镍基合金与铝后,多道熔覆功率由2.4 kW下降为2.1 kW,涂层质量改善,同时降低了基底中铁元素的熔入;涂层硬度由410 ～440 HV提高到490～540 HV.
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