采用振动研磨方法对喷涂前驱体(6％Al2O3-7％ YSZ混合粉体)进行研磨处理,并通过XRD和TEM对研磨后的混合粉体进行表征.利用大气等离子喷涂技术,分别对研磨过的前驱体和7％YSZ粉体进行喷涂,制备了新型AYSZ涂层和常规YSZ涂层,采用SEM,XRD和EDS等测试方法,研究了这两种涂层的显微组织及相组成.研究结果表明:前驱体颗粒经过振动研磨后,产生大量的应变和位错等缺陷,使材料处于亚稳、高能活性状态.在等离子高温的诱导下,储存在材料内部的能量得以释放,使得AYSZ涂层的柱状晶粒尺寸减小至纳米级.相比于YSZ涂层,AYSZ涂层含有较多的c-ZrO2,提高了涂层的孔隙率、弹性模量和硬度等性能.
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