首先在埋碳气氛1100～1300℃下热处理单质硅和膨胀石墨的混合物,制备硅修饰膨胀石墨,后将其引入到铝碳耐火材料中,研究了添加硅修饰膨胀石墨对材料显微结构和力学性能的影响.结果表明,当热处理温度由1100℃升高至1200℃,膨胀石墨表面原位生成β-SiC晶须数量逐渐增多,长径比增加;当热处理温度为1300℃时,膨胀石墨自身发生结构蚀变形成碳化硅晶须,同时其表面生成了长径比更大的β-SiC晶须和少量的方石英、β-Si3N4及Si2N2O等陶瓷相.在铝碳材料中引入硅修饰膨胀石墨时,其对材料力学性能产生显著的影响.对于800～1000℃处理的铝碳材料,引入低温处理(1100 ～ 1200℃)的硅修饰膨胀石墨能够显著提高材料的力学性能;而对于1200～ 1400℃处理的铝碳材料,引入硅修饰膨胀石墨,不利于改善铝碳耐火材料的力学性能.
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