概述了高能喷丸、表面机械研磨处理、超音速微粒轰击、超声冲击、激光冲击改性等表面改性方法的基本原理,重点分析了其对不同材料焊接接头表面进行改性的效果。这些改性方法可以细化焊接接头表面的晶粒,甚至使晶粒尺寸达到纳米级;提高焊接接头表面的显微硬度,从而提高焊接构件的强度;消除接头处的残余拉应力,使拉应力转变为残余压应力,从而抑制焊接接头裂纹源的产生,提高焊接接头的抗疲劳断裂能力,进一步提高焊接构件的寿命。了解了现有表面改性处理方法应用的领域范围及其优缺点,并对焊接接头表面改性处理方法的发展及研究方向进行了展望。
In this paper, the basic principles of high-energy shot blasting, surface mechanical attrition treatment, supersonic particles bombarding, ultrasonic peening, laser shock modified were overviewed. And the results of the modification treatments on the surfaces of welded joints of different materials were emphatically analyzed. These modification methods can make the surface grain of welded joints refinement, and the surface grain size of welded joints can even reach the nanoscale. At the same time, it can also improve the surface hardness of welded joints, and improve the strength of welded components. The residual tensile stress of the joints will disappear, and make the tensile stress change to the residual compressive stress, which can restrain the generation of welded joints crack source, improve the ability of anti-fatigue fracture of welded joints, and further prolong the life span of wel-ding components. It helps us acquire a further understanding of the application domain range as well as the advantages and disad-vantages of existing surface modification treatment methods. And this paper also prospected the development and research direction of the welded joints surface modification methods.
参考文献
[1] | 张文钺. 金属冶金学[M]. 北京:北京机械工业出版社, 1997. ZHANG Wen-yue. Mental Metallurgy[M]. Beijing:Beijing Machinery Industry Press,1997.,1997. |
[2] | 赵兵兵,张慧霞,贾瑞灵,等 . 低合金钢焊接接头腐蚀性能研究进展[J].装备环境工程,2013,10(6):60-63. ZHAO Bing-bing,ZHANG Hui-xia,JIA Rui-ling,et al. Re-search Progress on the Corrosion Behavior of Low Alloy Steel Weldments [J]. Equipment Environmental Enginee-ring,2013,10(6):60-63.,2013. |
[3] | 贾思洋,李超,韩东锐.B610E不同焊接接头在石油沉积水中的耐蚀性研究[J].装备环境工程,2012(06):25-28,87. |
[4] | 徐峰,李文虎,艾桃桃,王同乐,付蕾.Q235钢表面氩弧熔覆TiC复合涂层的组织与性能[J].表面技术,2012(05):53-55. |
[5] | 曹艳,李涌泉,褚芳芳.45钢表面Ni20合金激光熔覆层的组织及抗高温氧化性能[J].表面技术,2012(03):54-56. |
[6] | 闻勃,郭兴伍,陈洁,吴松林,易俊兰,朱荣玉,丁文江.2024铝合金表面微弧氧化及封孔处理对其疲劳性能的影响[J].表面技术,2012(05):44-46,63. |
[7] | 李旭东,穆志韬,刘治国,李玲.LY12CZ航空铝合金腐蚀疲劳断口研究[J].装备环境工程,2013(04):9-12,29. |
[8] | 王雁涛,杨钿.铝合金结构件应力腐蚀裂纹机理分析[J].装备环境工程,2013(01):53-56. |
[9] | 卢柯,吕坚. 一种金属材料表面纳米层的制备方法:中国,99122670. 4[P]. 1999-12-24. LU Ke,LYU Jian. Method for Preparing Nano-layer Metal Surface:China,99122670. 4[P]. 1999-12-24.,1999. |
[10] | TAO N R,SUI M L . Surface Nanocrystallization of Iron In-duced by Ultrasonic Shot Peening[J].Nanostructured Mate-rials,1999,11(4):433-440.,1999. |
[11] | LIU G, LU J, LU K. Surface Nanocrystallization of 316L Stainless Steel Induced by Ultrosonic Shot Peening[J]. Ma-ter Sci Eng,2000,A286:91-99.,2000. |
[12] | 王天生,于金库,董冰峰,张福成.1Cr18Ni9Ti不锈钢的喷丸表面纳米化及其对耐蚀性的影响[J].机械工程学报,2005(09):51-54. |
[13] | 刘莉莉,揭晓华,于能,麦永津.45钢表面增压喷丸纳米化及其耐磨性研究[J].热加工工艺,2009(14):124-126. |
[14] | 刘阳,吕晓仁,刘刚,李曙.Q235钢高能喷丸纳米化表面的摩擦磨损行为[J].摩擦学学报,2010(05):472-478. |
[15] | 田峰,杨辉.40Cr钢表面高能喷丸纳米化及其耐磨性能[J].表面技术,2013(05):52-54. |
[16] | 冯帅,赵秀娟,陈春焕,杨德新,任瑞铭.GH4169 高能喷丸表面纳米化的研究[J].新技术新工艺,2008(06):88-90. |
[17] | 杨祥伟,揭晓华,郑向新,黄展原.7050铝合金表面亚微米化及其显微硬度的研究[J].热加工工艺,2011(04):110-111,117. |
[18] | 胡兰青,李茂林,王科,刘刚,卫英慧,许并社.铝合金表面纳米化处理及显微结构特征[J].中国有色金属学报,2004(12):2016-2020. |
[19] | DAI K,VILLEGAS J,SHAW L. An Analytical Model of the Surface Roughness of an Aluminum Alloy Treated with a Surface Nanocrystallization and Hardening Process [J]. Scripta Materialia,2005(52):259-263.,2005. |
[20] | 温爱玲,陈春焕,郑德有,沈继原,任瑞铭.高能喷丸表面纳米化对工业纯钛组织性能的影响[J].表面技术,2003(03):16-18. |
[21] | 李东,陈怀宁,刘刚,卢柯,林泉洪.SS400钢对接接头表面纳米化及其对疲劳强度的影响[J].焊接学报,2002(02):18-21. |
[22] | 李东,陈怀宁,徐宏.表面纳米化对SS400钢焊接接头应力腐蚀性能的影响[J].焊接学报,2009(03):65-68. |
[23] | 逯瑶,陈芙蓉,解瑞军.7A52铝合金焊接接头表面纳米化前后的性能分析[J].焊接学报,2011(01):57-60. |
[24] | 张罡,孙苑,赵秀娟,陈鼎,陈春换,任瑞铭.16MnR焊接接头高能喷丸表面强化的研究[J].新技术新工艺,2010(08):80-83. |
[25] | 韩靖,盛光敏,周小玲,孙建春.表面纳米化钛合金与不锈钢扩散连接[J].稀有金属材料与工程,2010(01):42-45. |
[26] | 韩靖,盛光敏,周小玲,孙建春.表面纳米化钛合金与不锈钢脉冲加压扩散连接[J].焊接学报,2008(10):37-40. |
[27] | 周小玲,盛光敏,韩靖,颜婧,胡国雄.表面自纳米化对钛合金与不锈钢的扩散焊接的影响[J].核动力工程,2009(01):78-81. |
[28] | 张洪旺,刘刚,黑祖昆,吕坚,卢柯.表面机械研磨诱导AISI 304不锈钢表层纳米化Ⅰ.组织与性能[J].金属学报,2003(04):342-346. |
[29] | 王宇,黄敏,高惠临,吕祥鸿.表面机械研磨处理对X80管线钢焊接接头组织与性能的影响[J].机械工程材料,2009(08):50-53. |
[30] | 张淑兰,陈怀宁,林泉洪,刘刚.工业纯钛焊接接头的表面纳米化及其性能[J].焊接学报,2005(03):73-76. |
[31] | 熊天英,李铁藩,吴杰,等. 超音速微粒轰击金属材料表面纳米化方法:中国,01128225. 8[P]. 2001-12-08. XIONG Tian-ying,LI Tie-fan,WU Jie,et al. Method of Su-personic Particle Bombardment for Metal Surface Nanocrys-tallization:China,01128225. 8[P]. 2001-12-08.,2001. |
[32] | 熊天英,刘志文,李智超,吴杰,金花子,李铁藩.超音速微粒轰击金属表面纳米化新技术[J].材料导报,2003(03):69-71. |
[33] | 熊天英,王吉孝,金花子,李铁藩,王佳杰.0Cr18Ni9Ti钢焊接接头表面纳米化及接头抗H2S应力腐蚀性能的研究[J].材料保护,2005(01):13-16. |
[34] | 王吉孝,王志平,霍树斌,王佳杰,熊天英.16MnR钢焊接接头表面纳米化及接头抗H2S应力腐蚀性能[J].焊接,2005(02):13-16. |
[35] | 谭晓明,金平,蔡增杰,等 . 腐蚀损伤对典型铝合金结构疲劳寿命的影响研究[J].装备环境工程,2013,10(6):9-11. TAN Xiao-ming,JIN Ping,CAI Zeng-jie,et al. Relationship between the Corrosion Influencing Factor of Fatigue Life and the Corrosion Damage Size of Aircraft Airframe Critical Structure[J]. Equipment Environmental Engineering,2013, 10(6):9-11.,2013. |
[36] | 王志平,王吉孝,纪朝辉,李娜.表面纳米化0Cr18Ni9Ti焊接接头抗应力腐蚀性能[J].焊接学报,2007(01):5-8. |
[37] | 曹凤国. 超声加工技术[M]. 北京:化学工业出版社, 2005:236-240. CAO Feng-guo. Ultrasonic Machining Technology[M]. Bei-jing:Chemical Industry Press,2005:236-240.,2005. |
[38] | 何柏林,余皇皇. 超声冲击表面纳米化研究的发展[J].材料热处理技术,2010(18):34-36. HE Bai-lin, YU Huang-huang. Development of Ultrasonic Peening Surface Nano-crystallization [J]. Material & Heat Treatment,2010(18):34-36.,2010. |
[39] | 李东,樊钊,廖礼宝,张莉.J507堆焊层超声冲击表面纳米化[J].焊接学报,2009(01):101-104. |
[40] | 饶德林,陈立功,倪纯珍,朱政强.超声冲击对焊接结构残余应力的影响[J].焊接学报,2005(04):48-50,64. |
[41] | HAAGENSEN P J,STATNIKOV E S,LOPEZ-MARTINEZ L . Introductory Fatigue Tests on Welded Joint in High Strength Steel and Aluminum Improved by Various Methods Including Ultrasonic Impact Treatment(UIT)[J].Interna-tional Institute of Welding,1998,13 |
[42] | GALTIER A,STATNIKOV E S . The Influence of Ultrasonic Impact Treatment on Fatigue Behavior of Welded Joints in High-strength Steel[J].Welding in the World,2004,48 |
[43] | 刘超. 超声冲击强化 AISI304 奥氏体不锈钢实验研究[D]. 大连:大连理工大学,2012. LIU Chao. Study on Strengthening of AISI304 Austenite Stainless Steel by Ultrasonic Impact Treatment[D]. Dalian:Dalian University of Technology,2012.,2012. |
[44] | 何柏林,史建平,颜亮,陈朝霞.超声冲击对钢轨钢组织与性能的影响[J].中国铁道科学,2009(04):58-62. |
[45] | 杨秋林 .超声冲击对含缺陷焊接接头疲劳性能的影响[D].天津大学,2011. |
[46] | 王东坡,尹丹青.超声冲击法提高T型焊接管接头疲劳性能[J].天津大学学报,2006(06):757-762. |
[47] | Zhang Jinwang,Wang Wenxian,Zhang Lan,Mu Wei,Xu Bingshe.Improving the fatigue property of welded joints for AZ31 magnesium alloy by ultrasonic peening treatment[J].中国焊接,2008(02):20-26. |
[48] | 何柏林.超声冲击对镁合金焊接接头疲劳性能的研究现状[J].华东交通大学学报,2011(03):73-77. |
[49] | HUO Li-xing,WANG Dong-po,ZHANG Yu-feng. Investiga-tion of the Fatigue Behaviors of the Welded Joints Treated by TIG Dressing and Ultrasonic Peening under Variable-am-plitude Load [J]. International Journal of Fatigue, 2005(27):95-101.,2005. |
[50] | ROY S,FISHER J W,BEN T Y. Fatigue Resistance of Wel-ded Details Enhanced by Ultrasonic Impact Treatment(UIT)[J]. International Journal of Fatigue,2003(25):1239-1247.,2003. |
[51] | 王东坡,周达.超声冲击法提高焊接接头疲劳强度的机理分析[J].天津大学学报,2007(05):623-628. |
[52] | 李占明,朱有利,王侃,汪勇.2A12铝合金焊接接头超声冲击强化机理分析[J].焊接学报,2008(09):55-58. |
[53] | 朱有利,李占明,何嘉武,汪勇.超声冲击处理2A12铝合金焊缝表层微观组织结构变化[J].材料工程,2009(07):79-82. |
[54] | 朱有利,李占明,韩志鑫,黄元林.超声冲击处理对2A12铝合金焊接接头表层组织性能的影响[J].稀有金属材料与工程,2010(z1):130-133. |
[55] | 李占明,朱有利,王侃.超声冲击处理对2A12铝合金焊接接头组织的影响[J].金属热处理,2008(07):53-56. |
[56] | 叶雄林,朱有利,马丽丽,李占明.超声冲击处理改善22SiMn2TiB钢焊接接头的疲劳性能[J].机械工程学报,2009(08):283-286. |
[57] | 毕凤琴,张春成,李红翠,赵正卫,李芳.激光冲击强化技术的发展及应用[J].兵器材料科学与工程,2010(01):101-104. |
[58] | 肖红军,彭云,马成勇,田志凌.激光表面改性[J].表面技术,2005(05):10-12. |
[59] | 钱绍祥,殷苏民,张飞霞,张志凤.搭接率对AISI202焊接接头激光冲击应力分布的影响[J].表面技术,2013(06):15-17,39. |
[60] | 孙凯,赵琳,张莹莹,张鸿雪.激光扫描速度对镁合金改性层组织的影响[J].表面技术,2012(02):53-54. |
[61] | 孔德军,周朝政,胡爱萍.激光冲击处理对X70管线钢焊接接头力学性能的影响[J].吉林大学学报:工学版,2011(05):1507-1512. |
[62] | 周磊,汪诚,周留成,陈科庆.激光冲击表面强化对焊接接头力学性能的影响[J].中国表面工程,2010(05):41-44,48. |
[63] | 周留成,周磊,李应红,汪诚.激光冲击强化对不锈钢焊接接头拉伸性能的影响[J].焊接学报,2011(04):52-54,58. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%