与传统涂层相比，采用纳米粉体制备的等离子喷涂层在强度、韧性、耐磨、热障和热震性能等方面存在显著优势。本文首先介绍了纳米粉体制备等离子喷涂层的应用前景，阐述了液相法、气相法和固相法三类等离子喷涂纳米粉体制备方法以及喷雾干燥法等纳米粉体的喂料方式。然后对纳米粉体制备的等离子喷涂层优越的耐磨损性、耐腐蚀性以及热震热障性能进行了较为详细的论述，并对所存在的问题及今后的发展方向进行了探讨。
Compared with traditional coatings,the plasma spray coating of the preparation of nano powder exist a significant advantage in the strength,toughness,wear resistance,thermal barrier and thermal shock etc.This paper firstly introduces the application prospect of nano powder plasma spraying coating,explains three kinds of plasma spraying nano powder preparation method included the liquid phase method,gas phase method and solid phase method and spray drying method of nano powder feeding way.Then this article makes a more detailed discussion in plasma spray coating of nano powder preparation superior wearing resistance,corrosion resistance, thermal shock thermal barrier properties and briefly described the existing problems and development direction in future.
参考文献
| [1] | 王璟;白书欣;李顺;张长瑞.大气等离子喷涂锆酸镧热障涂层[J].金属热处理,2010(4):24-28. |
| [2] | 刘邦武;王文东;罗小晨;李超波;夏洋.等离子喷涂氧化钇涂层的组织结构[J].金属热处理,2010(10):16-18. |
| [3] | Mohammad Reza Loghman-Estarki;Mousa Pourbafrany;Reza Shoja Razavi.Preparation of nanostructured YSZ granules by the spray drying method[J].CERAMICS INTERNATIONAL,20142(2):3721-3729. |
| [4] | 路学成;阎殿然;杨勇;何继宁;董艳春.等离子喷涂纳米Al2O3-130%TiO2涂层热学特性研究[J].兵器材料科学与工程,2011(3):9-13. |
| [5] | 路学成;阎殿然;杨勇;董艳春;何继宁;张建新.纳米Al2O3-13%TiO2粉末及其等离子喷涂涂层的相变[J].中国有色金属学报（英文版）,2013(10):2951-2956. |
| [6] | 徐滨士;王海斗;朴钟宇;张显程.再制造的热喷涂合金涂层的结构完整性与服役寿命预测研究[J].金属学报,2011(11):1355-1361. |
| [7] | 顾林松;李国禄;王海斗;邢志国;徐滨士.超音速等离子喷涂PZT涂层及其表征[J].粉末冶金材料科学与工程,2013(4):560-565. |
| [8] | Ghaziof, Soroor;Gao, Wei.Zn-Ni-Al2O3 nano-composite coatings prepared by sol-enhanced electroplating[J].Applied Surface Science: A Journal Devoted to the Properties of Interfaces in Relation to the Synthesis and Behaviour of Materials,2015Oct.1(Oct.1):869-879. |
| [9] | 卢林;马壮;王富耻;柳彦博.等离子喷涂纳米和微米Al2O3-TiO2涂层摩擦磨损性能研究[J].北京理工大学学报,2010(7):878-882. |
| [10] | 黄威;朱颖;何箐;汪瑞军.纳米YSZ热喷涂粉末的制备及其性能[J].材料工程,2010(10):86-88,95. |
| [11] | 王东生;田宗军;王泾文;段宗银;沈理达;黄因慧.等离子喷涂纳米团聚体粉末热力耦合的有限元数值模拟[J].中国有色金属学报,2010(10):1962-1970. |
| [12] | 路学成;阎殿然;杨勇;董艳春;何继宁.纳米Al_2O_3/TiO_2团聚粉体烧结中的晶粒生长行为[J].材料热处理学报,2011(11):1-6. |
| [13] | 傅斌友;贺定勇;蒋建敏;李晓延.电弧喷涂制备纳米涂层的组织结构与性能[J].材料热处理学报,2010(1):142-145. |
| [14] | N. Dejang;A. Watcharapasorn;S. Wirojupatump;P. Niranatlumpong;S. Jiansirisomboon.Fabrication and properties of plasma-sprayed Al2O3/TiO2 composite coatings: A role of nano-sized TiO2 addition[J].Surface & Coatings Technology,20109/10(9/10):1651-1657. |
| [15] | Yong Yang;Dianran Yan;Yanchun Dong.In situ nanostructured ceramic matrix composite coating prepared by reactive plasma spraying micro-sized Al-Fe_2O_3 composite powders[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,20115(5):L90-L94. |
| [16] | Daroonparvar, Mohammadreza;Yajid, Muhamad Azizi Mat;Yusof, Noordin Mohd;Bakhsheshi-Rad, Hamid Reza.Fabrication and properties of triplex NiCrAlY/nano Al2O3 center dot 13%TiO2/nano TiO2 coatings on a magnesium alloy by atmospheric plasma spraying method[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2015:450-466. |
| [17] | Tamilarasan, T. R.;Rajendran, R.;Rajagopal, G.;Sudagar, J..Effect of surfactants on the coating properties and corrosion behaviour of Ni-P-nano-TiO2 coatings[J].Surface & Coatings Technology,2015:320-326. |
| [18] | Vinay Pratap Singh;Aryan Sil;R. Jayaganthan.A study on sliding and erosive wear behaviour of atmospheric plasma sprayed conventional and nanostructured alumina coatings[J].Materials & design,20112(2):584-591. |
| [19] | 易德亮;冶银平;刘光;尹斌;周惠娣;陈建敏.等离子喷涂Al2O3-30％Ti02微米/纳米复合涂层的结构与耐磨性能[J].材料工程,2012(5):24-29. |
| [20] | 易德亮;冶银平;尹斌;刘光;周惠娣;陈建敏.等离子喷涂Al2O3/TiO2纳米复合涂层的制备、结构及摩擦学性能[J].摩擦学学报,2011(4):362-368. |
| [21] | 付三玲;蔡淑珍;张晓军;王伟伟;韦志仁.水热法制备ZnO晶体及纳米材料研究进展[J].人工晶体学报,2006(5):1016-1021. |
| [22] | 张学俊;付立业;张萌萌;刘鹏;郭志辉.液相法合成纳米金属氧化物晶体[J].材料工程,2008(10):53-59. |
| [23] | 赵涛;孙蓉;冷静;杜如虚;张治军.液相法制备（亚）铁磁性纳米材料[J].化学进展,2007(11):1703-1709. |
| [24] | 向兰;王靖.水热法制备纳米分散颗粒和晶须材料进展[J].化工学报,2014(7):2638-2644. |
| [25] | 汤皎宁;龚晓钟;李均钦.均匀沉淀法制备纳米氧化锌的研究[J].无机材料学报,2006(1):65-69. |
| [26] | 张启龙;王焕平;杨辉.CaTiO3纳米粉体溶胶-凝胶法合成、表征及介电特性[J].无机化学学报,2006(9):1657-1662. |
| [27] | 王锐;李道火;黄永攀;罗丽明;浦坦.激光诱导化学气相沉积法制备纳米氮化硅及粉体光谱特性研究[J].硅酸盐通报,2004(3):6-9. |
| [28] | 欧阳欣;闫鸿浩;刘津开;李晓杰;曲艳东;杜云燕.纳米二氧化钛粉体的气相爆轰制备[J].高压物理学报,2007(4):379-382. |
| [29] | Raghavender Tummala;Ramesh K. Guduru;Pravansu S. Mohanty.Nanostructured Co_3O_4 electrodes for supercapacitor applications from plasma spray technique[J].Journal of Power Sources,2012Jul.1(Jul.1):44-51. |
| [30] | Abhinandan Pattanayak;Anuradha Subramanian.Production of meso- and giga-porous zirconia particles — An improved multi-step particle aggregation process[J].Powder Technology: An International Journal on the Science and Technology of Wet and Dry Particulate Systems,20093(3):359-366. |
| [31] | Bordes, M.C.;Vicent, M.;Moreno, A.;Moreno, R.;Borrell, A.;Salvador, M.D.;Sánchez, E..Microstructure and photocatalytic activity of APS coatings obtained from different TIO_2 nanopowders[J].Surface & Coatings Technology,2013:179-186. |
| [32] | 梁波;蔡岸;陈煌;丁传贤.纳米造粒料等离子喷涂氧化锆涂层的热物性研究[J].无机材料学报,2010(7):695-699. |
| [33] | Carpio, Pablo;Borrell, Amparo;Dolores Salvador, Maria;Gomez, Andres;Martinez, Eduardo;Sanchez, Enrique.Microstructure and mechanical properties of plasma spraying coatings from YSZ feedstocks comprising nano- and submicron-sized particles[J].CERAMICS INTERNATIONAL,20153 Pt.A(3 Pt.A):4108-4117. |
| [34] | G. Ji;T. Grosdidier;H.L. Liao.Spray forming thick nanostructured and microstructured FeAl deposits[J].Intermetallics,20056(6):596-607. |
| [35] | Toma FL;Berger LM;Naumann T;Langner S.Microstructures of nanostructured ceramic coatings obtained by suspension thermal spraying[J].Surface & Coatings Technology,200818(18):4343-4348. |
| [36] | Waldbillig, D;Kesler, O.The effect of solids and dispersant loadings on the suspension viscosities and deposition rates of suspension plasma sprayed YSZ coatings[J].Surface & Coatings Technology,200915(15):2098-2101. |
| [37] | Tingaud, O;Bacciochini, A;Montavon, G;Denoirjean, A;Fauchais, P.Suspension DC plasma spraying of thick finely-structured ceramic coatings: Process manufacturing mechanisms[J].Surface & Coatings Technology,200915(15):2157-2161. |
| [38] | Pawlowski, L.Suspension and solution thermal spray coatings[J].Surface & Coatings Technology,200919(19):2807-2829. |
| [39] | Fauchais P;Rat V;Coudert JF;Etchart-Salas R;Montavon G.Operating parameters for suspension and solution plasma-spray coatings[J].Surface & Coatings Technology,200818(18):4309-4317. |
| [40] | 张建新;阎殿然;何继宁;董艳春;李香芝.喷涂参数对Al2O3-13wt% TiO2纳米涂层组织和性能的影响[J].材料热处理学报,2008(2):135-139. |
| [41] | 李长青;宋巍;王晓明;李永哲.喷雾干燥法制备纳米结构热喷涂喂料的非均匀结构形成机理[J].中国表面工程,2010(6):57-60,65. |
| [42] | Mohammad Reza Loghman-Estarki;Hossein Edris;R. Shoja razavi.Spray drying of nanometric SYSZ powders to obtain plasma sprayable nanostructured granules[J].CERAMICS INTERNATIONAL,20138(8):9447-9457. |
| [43] | Sánchez, E.;Moreno, A.;Vicent, M.;Salvador, M.D.;Bonache, V.;Klyatskina, E.;Santacruz, I.;Moreno, R..Preparation and spray drying of Al_2O_3-TiO_2 nanoparticle suspensions to obtain nanostructured coatings by APS[J].Surface & Coatings Technology,20104(4):987-992. |
| [44] | Wang, L.;Wang, Y.;Sun, X.G.;He, J.Q.;Pan, Z.Y.;Wang, C.H..Microstructure and indentation mechanical properties of plasma sprayed nano-bimodal and conventional ZrO _2-8wt%Y _2O _3 thermal barrier coatings[J].Vacuum: Technology Applications & Ion Physics: The International Journal & Abstracting Service for Vacuum Science & Technology,20128(8):1174-1185. |
| [45] | 王全胜;王富耻;柳彦博;李轶昳;马壮.等离子喷涂纳米Al2O3-13%TiO2涂层组织与性能[J].稀有金属材料与工程,2007(z2):530-532. |
| [46] | 牛二武;阎殿然;何继宁;董艳春;李香芝;冯文然;张建新;张古令;杨思泽.SHS等离子喷涂制备FeAl2O4-Al2O3-Fe纳米复合涂层的研究[J].物理学报,2006(10):5535-5538. |
| [47] | Song EP;Ahn J;Lee S;Kim NJ.Microstructure and wear resistance of nanostructured Al2O3-8wt.%TiO2 coatings plasma-sprayed with nanopowders[J].Surface & Coatings Technology,20063/4(3/4):1309-1315. |
| [48] | Song EP;Ahn J;Lee S;Kim NJ.Effects of critical plasma spray parameter and spray distance on wear resistance of Al2O3-8 wt.%TiO2 coatings plasma-sprayed with nanopowders[J].Surface & Coatings Technology,200815(15):3625-3632. |
| [49] | Leon L. Shaw;Daniel Goberman;Ruiming Ren;Maurice Gell;Stephen Jiang;You Wang;T. Danny Xiao;Peter R. Strutt.The dependency of microstructure and properties of nanostructured coatings on plasma spray conditions[J].Surface & Coatings Technology,20001(1):1-8. |
| [50] | 王东生;田宗军;沈理达;黄因慧.等离子喷涂常规和纳米ZrO2-7％Y2O3热障涂层的热腐蚀性能[J].热加工工艺,2014(8):156-160. |
| [51] | S. Rao;L. Frederick;A. McDonald.Resistance of Nanostructured Environmental Barrier Coatings to the Movement of Molten Salts[J].Journal of Thermal Spray Technology,20125(5):887-899. |
| [52] | Liang B;Ding CX.Thermal shock resistances of nanostructured and conventional zirconia coatings deposited by atmospheric plasma spraying[J].Surface & Coatings Technology,20052/3(2/3):185-192. |
| [53] | 郝云飞;汤伟杰;王红英;陈辉.纳米氧化锆热障涂层组织结构和抗热冲击性能分析[J].焊接学报,2010(3):109-112. |
| [54] | 林锋;于月光;蒋显亮;曾克里;任先京;李振铎.等离子体喷涂纳米结构热障涂层微观组织及性能[J].中国有色金属学报,2006(3):482-487. |
上一张
下一张
上一张
下一张
计量
- 下载量()
- 访问量()
文章评分
- 您的评分：
-
10%
-
20%
-
30%
-
40%
-
50%