欢迎登录材料期刊网

材料期刊网

高级检索

与常规等离子喷涂相比,低压等离子喷涂技术在真空或低压下进行等离子喷涂,可制备更低杂质、更高致密度、更高结合强度的涂层. 介绍了常规等离子喷涂焰流速度高、工艺稳定性好、沉积效率高、可控性好的特点,详细阐述了低压等离子喷涂技术清洁、高速、长焰流、预热、电清理的工艺优势,说明了低压等离子喷涂技术在热障涂层、抗气蚀涂层、面向等离子体材料等功能性涂层制备上的应用,最后从完善相关理论、与其他技术联用、工艺在线可控、气氛压力更低等方面,以及在航空、航天、电子等领域的运用,对低压等离子喷涂技术的发展进行了展望.

Low pressure plasma spraying ( LPPS) is a plasma spraying process under vacuum or very low pressure,which pre-pares coatings with lower impurity content, higher density and higher bending strength compared to the coatings prepared by Air plasma spraying( APS) . This paper reviewed the characteristics of APS such as high flame speed, high stability, high deposition efficiency and good controllability, introduced the many technological advantages of LPPS, including clean spraying environment, high speed and long flame flow, auto-preheat and electric cleaning. This paper also reviewed the application of LPPS in some func-tional coatings, such as thermal barrier coating, anti-cavitation erosion coating and plasma facing materials. Furthermore, this pa-per forecasted the development trend of LPPS, including enriching related theory, combining with other technologies, on-line process control and a much lower atmosphere pressure, and its further application in aviation , aerospace, electronic and many oth-er fields.

参考文献

[1] 王少鹏;李争显;杜继红.钛合金表面等离子喷涂涂层材料的研究进展[J].表面技术,2013(5):93-97,111.
[2] 黄传兵;杜令忠;刘伟;张伟刚.等离子喷涂CoCrAl-B4C涂层的微观结构与性能[J].表面技术,2012(3):1-4.
[3] 毛杰;宋进兵;邓畅光;黄科.氧化铝涂层的超音速等离子喷涂参数影响及硬度分析[J].表面技术,2014(4):110-114,141.
[4] Pawlowski L.Finely grained nanometric and submicrometric coatings by thermal spraying: A review[J].Surface & Coatings Technology,200818(18):4318-4328.
[5] Giovanni Di Girolamo;Leonardo Pagnotta.Thermally Sprayed Coatings for High-Temperature Applications[J].Recent patents on materials science,20113(3):173-190.
[6] Lamuta, C.;Di Girolamo, G.;Pagnotta, L..Microstructural, mechanical and tribological properties of nanostructured YSZ coatings produced with different APS process parameters[J].CERAMICS INTERNATIONAL,20157(7):8904-8914.
[7] Xiaoai Fei;Yaran Niu;Heng Ji.A comparative study of MoSi_2 coatings manufactured by atmospheric and vacuum plasma spray processes[J].CERAMICS INTERNATIONAL,20113(3):813-817.
[8] 杨焜;刘敏;邓畅光;邝子奇;曾威;福本昌宏.环境压强对低压等离子喷涂熔滴沉积行为及涂层性能的影响[J].中国有色金属学报,2014(3):708-717.
[9] Staia, M.H.;Suárez, M.;Chicot, D.;Lesage, J.;Iost, A.;Puchi-Cabrera, E.S..Cr_2C_3-NiCr VPS thermal spray coatings as candidate for chromium replacement[J].Surface & Coatings Technology,2013:225-231.
[10] Tilmann Beck;Olena Trunova;Roland Herzog;Lorenz Singheiser.TBCs for Gas Turbines under Thermomechanical Loadings: Failure Behaviour and Life Prediction[J].Journal of energy and power engineering,20134(4):647-653.
[11] The Hotter the Engine, the Better[J].Science,2009Nov.20 TN.5956(Nov.20 TN.5956):1068.
[12] Nitin P. Padture;Maurice Gell;Eric H. Jordan.Thermal Barrier Coatings for Gas-Turbine Engine Applications[J].Science,20025566(5566):280-284.
[13] 徐惠彬;宫声凯;刘福顺.航空发动机热障涂层材料体系的研究[J].航空学报,2000(1):7-12.
[14] 杨德明;高阳.大气和低压等离子喷涂ZrO2-8%Y2O3涂层及性能研究[J].热喷涂技术,2012(3):13-18.
[15] Salhi Z;Klein D;Gougeon P;Coddet C.Development of coating by thermal plasma spraying under very low-pressure condition < 1 mbar[J].Vacuum: Technology Applications & Ion Physics: The International Journal & Abstracting Service for Vacuum Science & Technology,20052(2):145-150.
[16] 王皓;王全胜.MCrAlY材料成分改性研究进展[J].表面技术,2014(3):152-157,174.
[17] 杨忠须;刘贵民;闫涛;朱晓莹.热喷涂Mo及Mo基复合涂层研究进展[J].表面技术,2015(5):20-30,110.
[18] 周宏明;易丹青.低压等离子喷涂NiCOCrAlYTa涂层的组织结构及抗氧化性能[J].中南大学学报(自然科学版),2008(4):741-747.
[19] Uwe Schulz;Christoph Leyens;Klaus Fritscher;Manfred Peters;Bilge Saruhan-Brings;Odile Lavigne;Jean-Marc Dorvaux;Martine Poulain;Remy Mevrel;Michaeel Caliez.Some recent trends in research and technology of advanced thermal barrier coatings[J].Aerospace science and technology,20031(1):73-80.
[20] 刘成龙;林英英;王玥霁;黄伟九.金属材料表面抗空蚀涂层的研究进展[J].材料导报,2011(1):127-131.
[21] Wu Yuping;Lin Pinghua;Chu Chenglin.Cavitation erosion characteristics of a Fe-Cr-Si-B-Mn coating fabricated by high velocity oxy-fuel (HVOF) thermal spray[J].Materials Letters,20078/9(8/9):1867-1872.
[22] W. LIU;Y. G. ZHENG;C. S. LIU.Cavitation Erosion characteristics of a NiTi Alloy[J].Metallurgical and Materials Transactions, A. Physical Metallurgy and Materials Science,20041(1):356-362.
[23] L. M. Yang;A. K. Tieu;D. P. Dunne;S. W. Huang;H. J. Li;D. Wexler;Z. Y. Jiang.Cavitation erosion resistance of NiTi thin films produced by Filtered Arc Deposition[J].Wear: an International Journal on the Science and Technology of Friction, Lubrication and Wear,2009Pt.1(Pt.1):233-243.
[24] Jafar Khalil-Allafi;Antonin Dlouhy;Gunther Eggeler.Ni_4Ti_3-precipitation during aging of NiTi shape memory alloys and its influence on martensitic phase transformations[J].Acta materialia,200217(17):4255-4274.
[25] J. Stella;E. Schuller;C. Hessing;O. A. Hamed;M. Pohl;D. Stover.Cavitation erosion of plasma-sprayed NiTi coatings[J].Wear: an International Journal on the Science and Technology of Friction, Lubrication and Wear,20069/10(9/10):1020-1027.
[26] Bitzer, Martin;Rauhut, Nadine;Mauer, Georg;Bram, Martin;Vassen, Robert;Buchkremer, Hans-Peter;Stoever, Detlev;Pohl, Michael.Cavitation-resistant NiTi coatings produced by low-pressure plasma spraying (LPPS)[J].Wear: an International Journal on the Science and Technology of Friction, Lubrication and Wear,2015:369-377.
[27] Luo GN;Liu M;Kuang ZQ;Zhang XD;Yang ZS;Deng CG;Zhang ZC;Li JG;Zhou KS.Directly-cooled VPS-W/Cu limiter and its preliminary results in HT-7[J].Journal of Nuclear Materials: Materials Aspects of Fission and Fusion,20070(0):1241-1245.
[28] Chong FL;Chen JL;Li JG.Evaluation of tungsten coatings on CuCrZr and W/Cu FGM under high heat flux and HT-7 limiter plasma irradiation[J].Journal of Nuclear Materials: Materials Aspects of Fission and Fusion,20070(0):1201-1205.
[29] Deyang Hu;Xuebin Zheng;Yaran Niu;Heng Ji;Fall Chong;Junling Chen.Effect of Oxidation Behavior on the Mechanical and Thermal Properties of Plasma Sprayed Tungsten Coatings[J].Journal of Thermal Spray Technology,20083(3):377-384.
[30] Wang TG;Chen JL;Chen Y;Wu YC.Thermal properties of VPS-W coatings on CuCrZr alloy with Ti bonding layer[J].Journal of Nuclear Materials: Materials Aspects of Fission and Fusion,20070(0):1294-1298.
[31] 季珩;黄利平;胡德扬;牛亚然;郑学斌;丁传贤.大气和真空等离子喷涂钨涂层比较研究[J].有色金属(冶炼部分),2008(z1):57-60.
[32] Deng Chunming;Liu Min;Yang Zhenxiao;Deng Changguang;Zhou Kesong;Kuang Ziqi;Zhang Jifu.Manufacture of thick VPS W coatings on relatively large CuZrCr substrate and its steady high heat load performance[J].Journal of Nuclear Materials: Materials Aspects of Fission and Fusion,20141/3(1/3):145-150.
[33] 高阳.超低压等离子喷涂与沉积技术的发展动态[J].热喷涂技术,2010(03):13-17.
[34] Georg Mauer;Robert Vassen;Detlev Stover.Thin and Dense Ceramic Coatings by Plasma Spraying at Very Low Pressure[J].Journal of Thermal Spray Technology,20101/2(1/2):495-501.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%