以 G20Cr2Ni4A 轴承钢为研究对象,根据现场生产数据,对不同电极氧质量分数下的硅烧损、渣中不同SiO2质量分数下的硅烧损以及不同氩气流量下的硅烧损率进行了统计分析,研究了电渣重熔中不同保护气氛下以及不同工艺下对电渣锭硅质量分数的影响。结果表明:保护气氛电渣炉生产的电渣锭硅烧损小且成分均匀,当氧质量分数控制到0.001%下时,硅不易烧损;当采用非保护气氛冶炼 G20Cr2Ni4A 钢时,渣系中的 SiO2质量分数在2%时能够保证硅的波动比较小,当采用保护气氛冶炼时,渣系中的 SiO2质量分数在1%时对硅的控制效果良好;采用非保护气氛电渣炉,由于渣-气界面传氧以及电极氧化增重的不断变化,硅的烧损也呈增大趋势。针对于厂内30 t 保护气氛电渣炉,氩气流量增加到50 L/min 时,生产的电渣锭成分均匀,经济性良好。
Taking G20Cr2Ni4A bearing steel as the research object,based on the production data of different wSiO2 , some data from the burning of Si in three situations were gathered,including different electrode under the oxygen content of Si burning,the Si loss under different wSiO2 in slag,and Si loss under different Ar gas flow rate.Accord-ing to the statistical analysis,the electroslag remelting under different protective atmosphere and under different process of electroslag ingot the effects of ωSi content were studied.The results show that the electroslag ingot Si damage under the production of the protective atmosphere electroslag furnace was small and well-distributed.When O content was under 0.001%,Si was not easy to be damaged;When using a non protective atmosphere electroslag furnace to smelt the G20Cr2Ni4A steel,wSiO2 at the rate of 2% in the slag could ensure that the Si fluctuation was relatively small;When adopting protective atmosphere electroslag furnace to smelting,ωSiO2 content at the rate of 1%in the slag had good control effect;When using a non protective atmosphere electroslag furnace,due to the slag gas interface oxygen-transfer and changing electrode oxidation weight,the loss of Si also showed a trend of increase.For 30 t protective atmosphere electroslag furnace in the factory,the argon gas flow increased to 50 L/min,the produc-tion of the electroslag ingot composition was uniform with good economical efficiency.
参考文献
[1] | 李正邦.21世纪电渣冶金的展望[J].炼钢,2003(02):6-12. |
[2] | 耿鑫,李星,姜周华,李万明.大型板坯电渣重熔过程的脱氧热力学模型[J].东北大学学报(自然科学版),2013(08):1132-1135. |
[3] | 李正邦.电渣冶金的理论与实践[M].北京:冶金工业出版社,2011:65. |
[4] | 姜周华.电渣冶金的物理化学及传输现象[M].沈阳:东北大学出版社,2000:150. |
[5] | Elliott J F;Gleiser M;Ramakrishna V.Thermo-Chemistry for Steelmaking .Vol.II[M].London:Addison Wesley,1963 |
[6] | Kanae SUZUKI;Shiro BAN-YA;Mitsutaka HINO .Deoxidation Equilibrium of Cr-Ni Stainless Steel with Si at the Temperatures from 1823 to 1923 K[J].ISIJ International,2002(2):146-149. |
[7] | Zhiyin DENG;Miaoyong ZHU .Evolution Mechanism of Non-metallic Inclusions in Al-Killed Alloyed Steel during Secondary Refining Process[J].ISIJ International,2013(3):450-458. |
[8] | Kanae uzuki;Shiro Ban-Ya;Mitsutaka Hino .Deoxidation Equilibrium of Chromium Stainless Steel with Si at the Temperatures from 1 823 to 1 923 K[J].ISIJ International,2001(8):813-817. |
[9] | Wan-Yi KIM;Jong-Oh JO;Tae-In CHUNG .Thermodynamics of Titanium, Nitrogen and TiN Formation in Liquid Iron[J].ISIJ International,2007(8):1082-1089. |
[10] | XUE-MIN YANG;CHENG-BIN SHI;MENG ZHANG .A Thermodynamic Model of Sulfur Distribution Ratio between CaO-SiO_2~MgO-FeO-MnO-Al_2O_3 Slags and Molten Steel during LF Refining Process Based on the Ion and Molecule Coexistence Theory[J].Metallurgical and Materials Transactions, B. Process metallurgy and materials processing science,2011(6):1150-1180. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%