提高厚规格板材的道次变形量对改善厚规格板材的性能具有重要意义。分析轧制扭矩在道次轧制中的变化特点,可知头部咬入阶段的峰值扭矩是制约道次压下量的关键因素。结合轧制过程的稳态轧制扭矩的变化规律,提出尾部大压下法,即在正向道次的尾部阶段增大压下量,将板材尾部轧制成楔形或阶梯形,反向道次轧制时,由于头部厚度薄,对扭矩冲击小,可适当增加道次压下量,从而增大整个道次压下量。通过推导轧制扭矩和压下量的关系式,分析了道次压下量的放大范围。该方法能在不改动轧机设备的前提下提高厚规格板材的芯部变形能力。
To enhance reduction in pass is of significance to improve performances of thick plates. By analyzing the change of torsion in each rolling pass, it is known that the peak torsion at biting-in phase of front end is the critical factor which limits the pass reduction. Based on the change rules of rolling torque at steady phase of the whole rolling process, end heavy-reduction method was put forward, which means that the reduction in pass can be properly increased at the plate end for forward rolling pass to form wedge or ladder shape, then the reduction in pass of full-length can be increased at the subsequent inverse rolling pass because the front end of plate is thinner. The amplifying range of reduction in pass was determined by the relationship of rolling torsion to reduction in pass. The method can effectively increase the core de-formability of thick plate without reforming the rolling equipments, so it is suitable for application in plate mill.
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