用扫描电镜(SEM/EDS)分析了高钛焊丝钢连铸水口结瘤物和钢液中夹杂物的形貌和组成,结果表明:结瘤物的主要组成是TiOx和凝钢;精炼结束后钢液中的夹杂物主要是MnO-Al2O3-SiO2-TiOx、MgO-Al2O3-TiOx和TiOx类夹杂物;钢液中大量的高熔点含钛夹杂物是导致水口结瘤的主要原因。对钢液中的Al-Ti-O平衡和钢渣间的平衡进行了热力学计算,结果表明:当w([Al])/w([Ti])<0.15时,氧优先与钛结合,反之优先与铝结合;当钢包渣中的w((FeO))<0.05%、w((SiO2))<15%时,可避免钛被炉渣氧化。通过对冶炼工艺参数和操作过程的优化,钢液中TiOx的质量分数从0.0024%降低到0.0010%以下,钢液的可浇性得到明显改善。
Severe SEN (Submerged Entry Nozzle) clogging issue occurred in the continuous casting process of high Ti-bearing welding wire steel. The chemical composition of clogs was characterized using SEM/EDS. The results indicate that the major constituent phases are TiOx and solidified steel. The morphology and chemical composition of inclusions in liquid steel were analyzed by SEM/EDS. The results show the inclusion types at LF end are MnO-Al2O3-SiO2-TiOx , MgO-Al2O3-TiOx and TiOx . The Ti-bearing inclusions with high melting point in liquid steel are the dominant reason to SEN clogging. Al-Ti-O equilibrium in liquid steel and steel-slag equilibrium were calculated by thermodynamic method. The results show oxygen is preferred to combine with Ti to form Ti2O3 when w([Al])/w([Ti])<0.15 ,otherwise,oxygen is preferred to combine with Al;the titanium would not be oxidized by slag when w((FeO))<0.05%,w((SiO2))<15%in ladle slag. TiOx inclusion content in liquid steel is reduced from 0.002 4%to below 0.001%after the process parameters and operation are optimized;hence,the castability of liquid steel is improved significantly.
参考文献
[1] | SI Zhong-yao,WANG Zhao-qing,LIU Peng,et al . Effects of B and Ti on the toughness of HSLA steel weld metals[J].J Mater Sci Technol,1992,8(4):294.,1992. |
[2] | 杨军,薛锦,段立宇.Ti-B微量合金化元素对焊缝金属韧性的影响机制[J].西安交通大学学报,1999(01):97-101. |
[3] | 陈涛,唐国志,孙齐松,等.一种小方坯连铸高钛合金焊线用钢的生产方法:中国,200910076071.9[P]. 2009-01-06.,2009. |
[4] | 刘占玲,王宏斌,李家征,王晓娣,邓建新.高强焊丝用钢XG55的开发与生产[J].河北冶金,2011(08):27-30. |
[5] | 许红梅,张宇,潘鑫,王银柏.Ti和B对耐候焊丝钢连续相转变行为和强度的影响[J].钢铁,2013(10):50-56. |
[6] | 常金宝,马德刚,李双武,韩志杰,刘善喜,轩宗宇.含钛焊丝钢小方坯连铸水口的结瘤机制[J].钢铁,2013(07):27-31. |
[7] | Scoczylas G,Dusgupta A,Bommaraju. Characterization of the chemical interactions during the casting of high titanium low carbon enameling steels[J]. Continuous Casting,1995(7):197.,1995. |
[8] | Turkdogan E T. Fundamentals of steelmaking[M]. London:Insti-tute of Materials,1996.,1996. |
[9] | Mitsutaka Hino,Kimihisa. Thermodynamic data for steelmaking [M]. Sendai:Tohoku University,2010.,2010. |
[10] | Sigworth G K,Elliott J F . The thermodynamics of liquid dilute iron alloys[J].Metal Science,1974,8(1):298.,1974. |
[11] | 张家芸.冶金物理化学[M].北京:冶金工业出版社,2007.,2007. |
[12] | Kwang Ro Lee,Hideaki Suito . Activities of FetO in CaO-Al2O3-SiO2-FetO(<5 Pct)slags saturated with liquid iron[J].Metallur-gical and Materials Transactions:B,1994,25(12):893.,1994. |
- 下载量()
- 访问量()
- 您的评分:
-
10%
-
20%
-
30%
-
40%
-
50%