对抽油杆毛坯进行可再制造性检测和评价是从源头上保证再制造产品质量的第一步。阐述了可再制造性的内涵，分别综述了抽油杆再制造毛坯的无损检测技术和疲劳寿命评估方法在近几年的发展现状，其中重点探讨了适于早期损伤检测、损伤定量检测、损伤动态监测的金属磁记忆法、交流电磁场法和声发射法等新技术，并进行了对比分析；详细介绍了基于疲劳试验手段进行寿命预测、利用力学理论和有限元模拟计算寿命、采用无损检测技术预测疲劳寿命的评估方法。在国内外现有研究的基础上，总结当前抽油杆可再制造性检测存在的问题，并指出进一步研究的思路。
Detection and evaluation of remanufacturability on sucker rod blanks is the first step to ensure the quality of remanufactured product from headstream.This paper expounds the connotation of remanufacturability and reviews the recent advances of non-destructive testing techniques and fatigue life evaluation methods for remanufactu-ring blanks of sucker rod.The new techniques including metal magnetic memory method for early damage inspection, alternating current field measurement method for cracks quantitative determination,and acoustic emission method for damage dynamic monitoring are discussed and analyzed comparatively.The fatigue life evaluation methods by means of fatigue test,mechanical theory and finite element simulation,and non-destructive testing are introduced respectively. The problems in the current remanufacturability testing for sucker rod are summarized,and future research directions are pointed out on the basis of current research status at home and abroad.
参考文献
| [1] | 吴则中;钟永海;孟忠良;顾雪林;张艳敏;刘连伟;鄢细林.我国抽油杆研制工作的现状及发展方向[J].石油机械,2008(2):63-66. |
| [2] | 徐滨士;董世运;史佩京.中国特色的再制造零件质量保证技术体系现状及展望[J].机械工程学报,2013(20):84-90. |
| [3] | 张国庆;荆学东;浦耿强;王成焘;徐滨士.产品可再制造性评价方法与模型[J].上海交通大学学报,2005(9):1431-1436. |
| [4] | 康宜华;姜怀芳;伍剑波;杨芸.在役抽油杆漏磁检测系统改进设计及信号分析[J].石油机械,2013(8):71-75. |
| [5] | 姜怀芳;杨芸;冯搏;康宜华.再制造抽油杆高精度漏磁无损检测系统[J].石油机械,2014(1):79-83. |
| [6] | 祖世强;梁会珍;顾庆东;刘玉华.抽油杆涡流检测装置及应用[J].石油矿场机械,2001(z1):85-87. |
| [7] | 谭英杰;韩国有;董喜贵.抽油杆电涡流自动检测台设计[J].油气田地面工程,2008(12):34-36. |
| [8] | 徐滨士;董丽虹;董世运;薛楠.加载条件下铁磁材料疲劳裂纹扩展自发射磁信号行为研究[J].金属学报,2011(3):257-262. |
| [9] | Lihong Dong;Xu Binshi;Dong Shiyun;Chen Qunzhi;Wang Dan.Monitoring fatigue crack propagation of ferromagnetic materials with spontaneous abnormal magnetic signals[J].International Journal of Fatigue,20089(9):1599-1605. |
| [10] | 黄海鸿;刘儒军;张曦;汪燕;刘志峰.面向再制造的510L钢疲劳裂纹扩展磁记忆检测[J].机械工程学报,2013(1):135-141. |
| [11] | Haihong Huang;Shilin Jiang;Yan Wang;Lei Zhang;Zhifeng Liu.Characterization of spontaneous magnetic signals induced by cyclic tensile stress in crack propagation stage[J].Journal of Magnetism and Magnetic Materials,2014:70-75. |
| [12] | Haihong Huang;Shilin Jiang;RujunLiu.Investigation of Magnetic Memory Signals Induced by Dynamic Bending Load in Fatigue Crack Propagation Process of Structural Steel[J].Journal of Nondestructive Evaluation,20143(3):407-412. |
| [13] | Jiancheng Leng;Minqiang Xu;Guoqiang Zhou.Effect of initial remanent states on the variation of magnetic memory signals[J].NDT & E International: Independent Nondestructive Testing and Evaluation,2012:23-27. |
| [14] | 冷建成;赵瑞金;周国强;吴泽民;闫天红.ACFM技术及其在钻修机械平台无损检测中的应用[J].无损检测,2013(5):47-51. |
| [15] | A. Raine.A review of the development of the alternating current field measurement technique for subsea inspection[J].Insight: Non-Destructive Testing and Condition Monitoring,200212(12):748-752. |
| [16] | G.L. Nicholson;A.G. Kostryzhev;X.J. Hao.Modelling and experimental measurements of idealised and light-moderate RCF cracks in rails using an ACFM sensor[J].NDT & E International: Independent Nondestructive Testing and Evaluation,20115(5):427-437. |
| [17] | R. LeTessier;R. W. Coade;B. Geneve.Sizing of cracks using the alternating current field measurement technique[J].International Journal of Pressure Vessels and Piping,20028/10(8/10):549-554. |
| [18] | M.J. Knight;F.P. Brennan;W.D. Dover.Effect of residual stress on ACFM crack measurements in drill collar threaded connections[J].NDT & E international: Independent nondestructive testing and evaluation,20045(5):337-343. |
| [19] | 胡祥超;罗飞路;何赟泽;唐莺.脉冲交变磁场测量技术缺陷识别与定量评估[J].机械工程学报,2011(4):17-22. |
| [20] | C. K. Mukhopadhyay;T. Jayakumar;T. K. Haneef;S. Suresh Kumar;B. P. C. Rao;Sumit Goyal;Suneel K. Gupta;Vivek Bhasin;S. Vishnuvardhan;G. Raghava;P. Gandhi.Use of acoustic emission and ultrasonic techniques for monitoring crack initiation/growth during ratcheting studies on 304LN stainless steel straight pipe[J].International Journal of Pressure Vessels and Piping,2014:27-36. |
| [21] | H. Chang;E. H. Han;J. Q. Wang;W. Ke.Acoustic emission study of fatigue crack closure of physical short and long cracks for aluminum alloy LY12CZ[J].International Journal of Fatigue,20093(3):403-407. |
| [22] | Ziaur Rahman;Hiroaki Ohba;Takeo Yoshioka;Takashi Yamamoto.Incipient damage detection and its propagation monitoring of rolling contact fatigue by acoustic emission[J].Tribology International,20096(6):807-815. |
| [23] | 张志强;李国禄;王海斗;徐滨士;张国胜;朴钟宇.Fe基合金涂层组织结构与接触疲劳寿命[J].材料热处理学报,2013(9):167-172. |
| [24] | 申中杰;陈雪峰;何正嘉;孙闯;张小丽;刘治汶.基于相对特征和多变量支持向量机的滚动轴承剩余寿命预测[J].机械工程学报,2013(2):183-189. |
| [25] | Mustafa, Samim;Debnath, N.;Dutta, Anjan.Bayesian probabilistic approach for model updating and damage detection for a large truss bridge[J].International journal of steel structures,20152(2):473-485. |
| [26] | 华亮;田威;廖文和;曾超.基于非线性连续疲劳损伤的再制造毛坯剩余寿命评估[J].机械工程学报,2015(21):132-136. |
| [27] | 高晶;宋健;朱涛.随机载荷作用下汽车驱动桥壳疲劳寿命预估[J].机械强度,2008(6):982-987. |
| [28] | 董丽虹;徐滨士;董世运;王丹.金属磁记忆技术用于再制造毛坯寿命评估初探[J].中国表面工程,2010(2):106-111. |
- 下载量()
- 访问量()
- 您的评分：
-
10%
-
20%
-
30%
-
40%
-
50%