对铸态ZK60镁合金进行搅拌摩擦加工,在转速为800r/min,前进速率为50~200mm/min的条件下,获得表面平整、无宏观缺陷的材料,并对其组织和力学性能进行研究。研究结果表明：剧烈的塑性变形使搅拌区的晶粒相对于铸态母材得到了明显细化,随着前进速率的增加,搅拌区平均晶粒尺寸先减小后增大。搅拌区细晶组织的显微硬度及抗拉强度相比于铸态母材有所提高,而伸长率显著提高。在转速为800r/min,前进速率为100mm/min的加工条件下,搅拌区的晶粒最为细小均匀,其平均晶粒尺寸为6.9μm,材料的硬度、抗拉强度和伸长率分别为70.1HV,276 MPa和31.6%。
ZK60 casting magnesium alloy was subjected to friction stir processing ( FSP) . Defect-free joints could be obtained under a range of processing speeds (50-200 mm/min) at a constant rotation rate of 800 r/min, and microstructures and mechanical properties of the experimental materials were investigated. The results show that the coarse grains in base material are changed into fine equiaxed grains in stir zone after FSP. With the increas of processing speed, the mean grain size decreases firstly and then increases. The micro-hardness and tensile strength of stir zone increase compared with the base material, and the elongation increases significantly due to its fine and uniform microstructure of the specimen. The optimum properties are obtained in the specimen prepared at the processing speed of 100 mm/min, the average grain size of the specimen is 6. 9 μm, and the microhardness, tensile strength and elongation are 70. 1HV, 276 MPa and 31. 6 % respectively.
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