欢迎登录材料期刊网

材料期刊网

高级检索

采用搅拌摩擦技术制备AA6061/SiC纳米复合材料,并用实验设计方法来确定影响AA6061/SiC复合材料极限拉伸强度的重要因素,包括4种因素,即旋转速度、横向速度、切削深度、搅拌头形状.运用Taguchi方法,得到优化的工艺参数.方差分析表明,旋转速度是最主要的影响因素.统计分析结果表明,采用带螺纹的搅拌头得到的复合材料的极限拉伸强度比采用方型搅拌头的高.搅拌头的旋转速度越快、横向速度越慢,则复合材料的极限拉伸强度越高.

Design of experiment (DOE) was applied to determining the most important factors which influence ultimate tensile strength (UTS) of AA6061/SiC nanocomposites produced by friction stir processing (FSP).Effect of four factors,including rotational speed,transverse speed,tool penetration depth and pin profile,on UTS,was investigated.By Taguchi method,the optimum of process parameters were determined.Analysis of variance shows that the rotational speed is the most influential parameter.The statistical results depict that UTS for threaded pin is larger than that for square pin.Also,the higher the rotational speed and the lower the transverse speed,the higher the UTS.

参考文献

[1] Sie Chin Tjong .Novel Nanoparticle-Reinforced Metal Matrix Composites with Enhanced Mechanical Properties[J].Advanced Engineering Materials,2007(8):639-652.
[2] MA Z Y;LI Y L;LLANG Y;ZHENG F BI J TJONG S C .Nanometric Si3N4 particulate-reinforced aluminum composite[J].Materials Seience and Engineering A,1996,219(1-2):229-231.
[3] Kang, YC;Chan, SLI .Tensile properties of nanometric Al2O3 particulate-reinforced aluminum matrix composites[J].Materials Chemistry and Physics,2004(2/3):438-443.
[4] Yang Y;Lan J;Li XC .Study on bulk aluminum matrix nano-composite fabricated by ultrasonic dispersion of nano-sized SiC particles in molten aluminum alloy[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2004(1/2):378-383.
[5] S.A. Khadem;S. Nategh .Structural and morphological evaluation of Al-5 vol.%SiC nanocomposite powder produced by mechanical milling[J].Journal of Alloys and Compounds: An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2011(5):2221-2226.
[6] GU Wan-li.Bulk Al/SiC nanocomposite prepared by ball milling and hot pressing method[J].中国有色金属学会会刊(英文版),2006(z1):398-401.
[7] C. J. Lee;J. C Huang;P. J. Hsieh .Mg Based Nano-Composites Fabricated by Friction Stir Processing[J].Scripta materialia,2006(7):1415-1420.
[8] D.K. Lim;T. Shibayanagi;A.P. Gerlich .Synthesis of multi-walled CNT reinforced aluminium alloy compositevia friction stir processing[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2009(1/2):194-199.
[9] Y. Morisada;H. Fujii;T. Nagaoka .Fullerene/A5083 composites fabricated by material flow during friction stir processing[J].Composites, Part A. Applied science and manufacturing,2007(10):2097-2101.
[10] Shafiei-Zarghani, A;Kashani-Bozorg, SF;Zarei-Hanzaki, A .Microstructures and mechanical properties of Al/Al2O3 surface nano-composite layer produced by friction stir processing[J].Materials Science and Engineering. A, Structural Materials: Properties, Microstructure and Processing,2009(1/2):84-91.
[11] Mishra RS.;Ma ZY.;Charit I. .Friction stir processing: a novel technique for fabrication of surface composite[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2003(1/2):307-310.
[12] MISHRA R S;MAHONEY M W;MCFADDEN S X;MARA N A MUKHERJEE A K .High strain rate superplasticity in a friction stir processed 7075 Al alloy[J].Scripta Materialia,2000,42(02):163-168.
[13] Parviz Asadi;Ghader Faraji;Mohammad K. Besharati .Producing of AZ91/SiC composite by friction stir processing (FSP)[J].The International Journal of Advanced Manufacturing Technology,2010(1/4):247-260.
[14] AZIZIEH M;KOKABI A H;ABACHI P .Effect of rotational speed and probe profile on microstructure and hardness of AZ31/Al2O3 nanocomposites fabricated by friction stir processing[J].Materials and Dcsign,2011,32(04):2034-2041.
[15] KURT A;UYGUR I;CETE E .Surface modification of alurninium by friction stir processing[J].Journal of Materials Processing Technology,2011,211(03):313-317.
[16] MAHMOUD E R I;IKEUCHI K;TAKAHASHI M .Fabrication of SiC particle reinforced composite on aluminium surface by fiiction stir processing[J].Science and Technology of Welding and Joining,2008,13(07):607-618.
[17] Mohsen Barmouz;Mohammad Kazem Besharati Givi;Javad Seyfi .On the role of processing parameters in producing Cu/SiC metal matrix composites via friction stir processing: Investigating microstructure, microhardness, wear and tensile behavior[J].Materials Characterization,2011(1):108-117.
[18] Raaft, M.;Mahmoud, T.S.;Zakaria, H.M.;Khalifa, T.A. .Microstructural, mechanical and wear behavior of A390/graphite and A390/Al2O3 surface composites fabricated using FSP[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2011(18):5741-5746.
[19] Yang, M.;Xu, C.;Wu, C.;Lin, K.-C.;Chao, Y.J.;An, L. .Fabrication of AA6061/Al_2O_3 nano ceramic particle reinforced composite coating by using friction stir processing[J].Journal of Materials Science,2010(16):4431-4438.
[20] MAHMOUD E R I;TAKAHASHI M;SHIBAYANAGI T;IKEUCHI K .Effect of friction stir processing tool probe on fabrication of SiC particle reinforced composite on aluminium surface[J].Science and Technology of Welding and Joining,2009,14(05):713-725.
[21] Wei Wang;Qing-yu Shi;Peng Liu;Hong-ke Li;Ting Li .A novel way to produce bulk SiCp reinforced aluminum metal matrix composites by friction stir processing[J].Journal of Materials Processing Technology,2009(4):2099-2103.
[22] Zahmatkesh, B.;Enayati, M.H. .A novel approach for development of surface nanocomposite by friction stir processing[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2010(27/28):6734-6740.
[23] Morisada Y;Fujii H;Nagaoka T;Fukusumi M .Effect of friction stir processing with SiC particles on microstructure and hardness of AZ31[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2006(1-2):50-54.
[24] ROY R.A primer on the taguchi method[M].United States of America:Society of Manufacturing Engineers,1990
[25] American Society of Metals Hand Book.Metals hand book[M].USA:ASM International,1990
[26] CHEN C F;KAO P W;CHANG L W;HO N J .Effect of processing parameters on microstructure and mechanical properties of an A1-All1Ce3-Al2O3 in-situ composite produced by friction stir processing[J].Merallurgicel and Materials Transactions A,2010,41(02):513-522.
[27] I.S. Lee;CJ. Hsu;C.F. Chen;NJ. Ho;P.W. Kao .Particle-reinforced aluminum matrix composites produced from powder mixtures via friction stir processing[J].Composites science and technology,2011(5):693-698.
[28] Bauri, R.;Yadav, D.;Suhas, G. .Effect of friction stir processing (FSP) on microstructure and properties of Al-TiC in situ composite[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2011(13/14):4732-4739.
[29] C.M. Hu;C.M. Lai;X.H. Du .Enhanced tensile plasticity in ultrafine-grained metallic composite fabricated by friction stir process[J].Scripta materialia,2008(11):1163-1166.
[30] Krishnan KN. .On the formation of onion rings in friction stir welds[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2002(2):246-251.
[31] ASADI P;BESHARATI GIVI M K;ABRINIA K;TAHERISHARGH M SALEKROSTAM R .Effects of SiC particle size and process parameters on the microstructure and hardness of AZ9l/SiC composite layer fabricated by FSP[J].Journal of Materials Engineering and Performance,2011,20(09):1554-1562.
[32] Faraji, G.;Asadi, P. .Characterization of AZ91/alumina nanocomposite produced by FSP[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2011(6):2431-2440.
[33] BOZ M;KURT A .The influence of stirrer geometry on bonding and mechanical properties in friction stir welding process[J].Materials & Design,2004,25(04):343-347.
[34] K. Elangovan;V. Balasubramanian .Influences of tool pin profile and welding speed on the formation of friction stir processing zone in AA2219 aluminium alloy[J].Journal of Materials Processing Technology,2008(1-3):163-175.
[35] Mustafa Kemal Kulekci;Aydin Sik;Erdinc Kaluc .Effects of tool rotation and pin diameter on fatigue properties of friction stir welded lap joints[J].The International Journal of Advanced Manufacturing Technology,2008(9/10):877-882.
[36] Y.-h. Zhao;S.-b. Lin;L. Wu .The influence of pin geometry on bonding and mechanical properties in friction stir weld 2014 Al alloy[J].Materials Letters,2005(23):2948-2952.
[37] S. Muthukumaran;S. K. Mukherjee .Multi-layered metal flow and formation of onion rings in friction stir welds[J].The International Journal of Advanced Manufacturing Technology,2008(1/2):68-73.
[38] Hidetoshi Fujii;Ling Cui;Masakatsu Maeda .Effect of tool shape on mechanical properties and microstructure of friction stir welded aluminum alloys[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2006(1/2):25-31.
[39] Z.W. Chen;S. Cui .On the forming mechanism of banded structures in aluminium alloy friction stir welds[J].Scripta materialia,2008(5):417-420.
[40] GUERRAA M;SCHMIDTA C;MCCLUREA J C;MURRA L E,NUNES A C .Flow patterns during friction stir welding[J].Materials Characterization,2003,49(02):95-101.
上一张 下一张
上一张 下一张
计量
  • 下载量()
  • 访问量()
文章评分
  • 您的评分:
  • 1
    0%
  • 2
    0%
  • 3
    0%
  • 4
    0%
  • 5
    0%