中国有色金属学报(英文版), 2017, 27(1): 36-54.
10.1016/S1003-6326(17)60005-0
搅拌头形状对异质搅拌摩擦焊铜铝接头性能的影响

其余的工艺参数保持不变的条件下研究了9种不同形状搅拌头对异质搅拌摩擦焊铜铝接头性能的影响。采用宏观组织、显微组织、拉伸试验、硬度、扫描电子显微镜和电子X射线光谱仪等力学和冶金方法评估异质接头的性能。结果表明,采用直径为8 mm的圆柱形搅拌头得到的接头强度最大。此外,当多边形搅拌头的边数减少时,碎屑缺陷增加,因此,多边形接头不适合异质搅拌摩擦焊对接接头。而且,当多边形搅拌接头边数增加时,抗拉强度也随之增大。对同一焊肩表面,相对于圆柱形的搅拌头,多边形搅拌头的搅拌区较硬脆。采用多边形搅拌头得到的焊缝的最大硬度为 HV 283。在搅拌区明显存在硬脆金属间化合物。在异质铜铝接头搅拌区存在金属间化合物,如CuAl、CuAl2、Cu3Al 和Cu9Al4。
引用: 搅拌头形状对异质搅拌摩擦焊铜铝接头性能的影响. 中国有色金属学报(英文版), 2017, 27(1): 36-54. doi: 10.1016/S1003-6326(17)60005-0
参考文献:
[1] Mehta, Kush P.;Badheka, Vishvesh J..Influence of tool design and process parameters on dissimilar friction stir welding of copper to AA6061-T651 joints[J].The International Journal of Advanced Manufacturing Technology,20159/12(9/12):2073-2082.
[2] R.S. Mishra;Z.Y. Ma.Friction stir welding and processing[J].Materials Science & Engineering, R. Reports: A Review Journal,20051/2(1/2):1-78.
[3] R. Rai;A. De;H. K. D. H. Bhadeshia.Review: friction stir welding tools[J].Science and Technology of Welding and Joining,20114(4):325-342.
[4] A. Esmaeili;H.R. Zareie Rajani;M. Sharbati.The role of rotation speed on intermetallic compounds formation and mechanical behavior of friction stir welded brass/aluminum 1050 couple[J].Intermetallics,201111(11):1711-1719.
[5] Xue, P.;Ni, D.R.;Wang, D.;Xiao, B.L.;Ma, Z.Y..Effect of friction stir welding parameters on the microstructure and mechanical properties of the dissimilar Al-Cu joints[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,201113/14(13/14):4683-4689.
[6] Muthu, M. Felix Xavier;Jayabalan, V..Tool travel speed effects on the microstructure of friction stir welded aluminum-copper joints[J].Journal of Materials Processing Technology,2015:105-113.
[7] E. T. Akinlabi.Effect of Shoulder Size on Weld Properties of Dissimilar Metal Friction Stir Welds[J].Journal of Materials Engineering and Performance,20127(7):1514-1519.
[8] I. Galvao;J.C. Oliveira;A. Loureiro.Formation and distribution of brittle structures in friction stir welding of aluminium and copper: Influence of shoulder geometry[J].Intermetallics,2012:122-128.
[9] A. Kumar;L. Suvarna Raju.Influence of Tool Pin Profiles on Friction Stir Welding of Copper[J].Materials and Manufacturing Processes,201210/12(10/12):1414-1418.
[10] R. Palanivel;P. Koshy Mathews;N. Murugan;I. Dinaharan.Effect of tool rotational speed and pin profile on microstructure and tensile strength of dissimilar friction stir welded AA5083-H111 and AA6351-T6 aluminum alloys[J].Materials & design,2012Sep.(Sep.):7-16.
[11] Ramachandran, K. K.;Murugan, N.;Kumar, S. Shashi.Effect of tool axis offset and geometry of tool pin profile on the characteristics of friction stir welded dissimilar joints of aluminum alloy AA5052 and HSLA steel[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,2015:219-233.
[12] G. Padmanaban;V. Balasubramanian.Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy - An experimental approach[J].Materials & Design,20097(7):2647-2656.
[13] Y.C. Chen;K. Nakata.Effect of tool geometry on microstructure and mechanical properties of friction stir lap welded magnesium alloy and steel[J].Materials & design,20099(9):3525-3536.
[14] Aval, Hamed Jamshidi.Influences of pin profile on the mechanical and microstructural behaviors in dissimilar friction stir welded AA6082-AA7075 butt Joint[J].Materials & design,2015Feb.(Feb.):413-421.
[15] Chowdhury, S.M.;Chen, D.L.;Bhole, S.D.;Cao, X..Tensile properties of a friction stir welded magnesium alloy: Effect of pin tool thread orientation and weld pitch[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,201021/22(21/22):6064-6075.
[16] K. KUMAR;SATISH V. KAILAS;T. S. SRIVATSAN.Influence of Tool Geometry in Friction Stir Welding[J].Materials and Manufacturing Processes,20081/2(1/2):188-194.
[17] C. N. Suresha;B. M. Rajaprakash;Sarala Upadhya.A Study of the Effect of Tool Pin Profiles on Tensile Strength of Welded Joints Produced Using Friction Stir Welding Process[J].Materials and Manufacturing Processes,20117/9(7/9):1111-1116.
[18] K. Elangovan;V. Balasubramanian.Influences of pin profile and rotational speed of the tool on the formation of friction stir processing zone in AA2219 aluminium alloy[J].Materials Science & Engineering, A. Structural Materials: Properties, Misrostructure and Processing,20071-2(1-2):7-18.
[19] K. ELANGOVAN;V. BALASUBRAMANIAN;M. VALLIAPPAN.Effect of Tool Pin Profile and Tool Rotational Speed on Mechanical Properties of Friction Stir Welded AA6061 Aluminium Alloy[J].Materials and Manufacturing Processes,20083/4(3/4):251-260.
[20] K. Elangovan;V. Balasubramanian;M. Valliappan.Influences of tool pin profile and axial force on the formation of friction stir processing zone in AA6061 aluminium alloy[J].The International Journal of Advanced Manufacturing Technology,20083/4(3/4):285-295.
[21] K. Elangovan;V. Balasubramanian.Influences of tool pin profile and welding speed on the formation of friction stir processing zone in AA2219 aluminium alloy[J].Journal of Materials Processing Technology,20081-3(1-3):163-175.
[22] R. Nandan;T. DebRoy;H.K.D.H. Bhadeshia.Recent advances in friction-stir welding - Process, weldment structure and properties[J].Progress in materials science,20086(6):980-1023.
[23] H.Barekatain;M.Kazeminezhad;A.H.Kokabi.Microstructure and Mechanical Properties in Dissimilar Butt Friction Stir Welding of Severely Plastic Deformed Aluminum AA 1050 and Commercially Pure Copper Sheets[J].材料科学技术(英文版),2014(8):826-834.
[24] T. K. BHATTACHARYA;H. DAS;T. K. PAL.焊接参数对非偏移异种焊接6063铝合金和HCP铜接头材料流动、力学性能及金属间化合物的影响[J].中国有色金属学报(英文版),2015(9):2833-2846.

相似文献: